BMS Automatic Rolling Shutter Roll Forming Machine of Door or Windows Shutter
Components of the machine summary
3T-300 manual de-coiler
Feeding guide
Main forming machine
Hydraulic cutting and punching device
PLC Control system
Run out table
Material
Effective width: 112mm
Effective width tolerance:±0.5mm
Feeding width: about 180mm
The wave height tolerance:±0.5mm
Material Thickness: 0.8-1.2mm
The length of tolerance:±1(6m)
Applicable material: Galvanized Steel(GI) Inspection thickness:0.9mm
Cold roll steel(CRC)with yield strength 245-345Mpa
Machine Components
1) Manual Decoiler: one set(optional: Hydraulic decoiler)
Un-powered, Manually control steel coil inner bore shrinkage and stop
Max Feeding width: 300mm,coil ID range 508mm±30mm
Capacity: Max. 3 tons
2) Main Machine
Body frame made from H150 type steel by welding
Sidewall thickness: Q235 t18mm
Rollers manufactured from GCr15(=EN31 Steel), CNC lathes, Heat Treatment, hard Chrome Coated, with thickness 0.04mm, surface with mirror treatment(for longer life and anti-rust)
Shafts Diameter=ф65mm, made from first grade 45# steel, heated and quenched
Gear/Sprocket driving, about 15-step to form
Main roll forming power:7.5KW, Frequency speed control
Speed redcucer motor: K series
Chain: ZIQIANG (by China TOP 1 brand DONGHUA Group)
Chain size: one inch with 18 teeth
All the screw bolts with grade 8.8(cheap factories use low grade 4.8) to ensure fix the machine structure tightly and long life during the machine long time running.
Forming speed 0-18m/min
The machine dimension(L*W*H):About 7000mm*1000mm*1800mm
3) Post Hydraulic Cutting Device(Include Punching)
Post to cut, stop to cutting, Three pieces type of cutting blade design, no blanking
Hydraulic motor:3 KW; Cutting pressure: 0-14Mpa
Cutting tool material: Cr12MoV(= SKD11 with at least one million times of cutting life)
Heat treatment to HRC58-62 degree
The cutting power is provided by the main engine hydraulic station
4) PLC Control System
Control The Quantity And Cutting Length Automatically
Input The Production Data(Production Batch, pcs, Length,etc.)On The Touch Screen,
It Can Finish The Production Automatically.
| Combined | PLC, Inverter, Touch Screen, Encoder, etc |
| PLC | Delta(Taiwan brand) |
| Inverter | Delta(Taiwan brand) |
| 7-Inch Color Touch Screen | Delta(Taiwan brand) |
| Encoder | Omron (Japan brand) |
| Cut-to-Length Tolerance | ≤±1 mm |
| Others part | Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor |
The hydraulic system with oil filter for the oil filtration, to ensure the circulated oil is clean and lengthen the life of the hydraulic system(See the picture below)
5)Exit Rack: Un-powered, Four units, with rollers on it for easy movement
4 units * 3m= 12m
Profile-Customizable
Work follows
Manual decoiler→Feeding→Roll forming→Cutting→Run out table
Product Tags:
|
|
BMS Automatic Rolling Shutter Roll Forming Machine Of Door Or Windows Shutter Images
|
